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Any love for presensitsed/photosensitive PCBs?

Started by Ettore_M, November 24, 2013, 11:17:17 AM

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Ettore_M

Ι decided to start using the photosensitive method, because I don't have a laser printer. Now, I print inkjet transparencies and I use them to sensitise the board. Yesterday, I etched a Cave Dweller and I had the best results. The little letters ("MBP", "CAVE1") came out with great detail! I'm amazed.

I haven't seen anyone of you guys using photosensitive boards for etching. Most of you seem to prefer the usual toner transfer method.

Why is that?

Hector
" I would first try what I call The American Approach, which is simply this: "If X is good, then 2X simply HAS TO BE twice as good."  ;D "
- Culturejam

stevie1556

I never get good results with PNP blue, and that put me off trying other methods like photo or magazine paper. In the end I always used photo boards, always had great results with them and I recommend it for home etching.

Shameless plug - I'm selling a UV light box and heated bubble etch tank!

Sent from my thumbs using Tapatalk!


Ettore_M

#2
Quote from: stevie1556 on November 24, 2013, 12:33:59 PM
I never get good results with PNP blue, and that put me off trying other methods like photo or magazine paper. In the end I always used photo boards, always had great results with them and I recommend it for home etching.

Shameless plug - I'm selling a UV light box and heated bubble etch tank!

Sent from my thumbs using Tapatalk!\
I would be into the UV box, but I just ordered 200 UV LEDs to make one myself. ;)

Hector
" I would first try what I call The American Approach, which is simply this: "If X is good, then 2X simply HAS TO BE twice as good."  ;D "
- Culturejam

croquet hoop

Someone linked this article some time ago and I found the photo method very interesting, mainly because you don't have to mess with toner, proper pressure with the iron, etc. I have not gotten around to making my own PCBs yet (I just send them off to OSH Park), but if I had to do it, I would try the photo method first.

Ettore_M

It's indeed very interesting! And it's really easy to get great results. I got great results on the first time!  :D
And I think that it will be easy to make double-sided PCBs too. I bought a double-sided board, so I'm gonna try it soon.

Hector
" I would first try what I call The American Approach, which is simply this: "If X is good, then 2X simply HAS TO BE twice as good."  ;D "
- Culturejam

stevie1556

Quote from: Ettore_M on November 24, 2013, 12:38:14 PM
I would be into the UV box, but I just ordered 200 UV LEDs to make one myself. ;)

Hector

I've built 3 in the past, 2 of them didn't work as the wavelength on the UV LEDs was wrong. I can't remember what wavelength you need off the top of my head. Also, build it using stripboard (vero) as it will make it stupidly quick and easy!

Sent from my thumbs using Tapatalk!


Ettore_M

#6
Quote from: stevie1556 on November 24, 2013, 02:39:56 PM

I've built 3 in the past, 2 of them didn't work as the wavelength on the UV LEDs was wrong. I can't remember what wavelength you need off the top of my head. Also, build it using stripboard (vero) as it will make it stupidly quick and easy!

Sent from my thumbs using Tapatalk!
Nice! :) I'm going to build one, using this tutorial!
http://www.carlolog.net/log/2012/09/making-an-uv-exposure-box-from-scratch/
Possibly, without the uC board!

Hector
" I would first try what I call The American Approach, which is simply this: "If X is good, then 2X simply HAS TO BE twice as good."  ;D "
- Culturejam

rullywowr

"I don't always etch myself, but when I do...." I am of the old school and when I etch just use some glossy photo paper or blue toner transfer paper with a laser printer.  I know if you don't have a laser printer you can go to staples or any copy shop and you can copy/print your design on the paper of your choosing.

While the photo-resist method comes out great, I think what puts people off from using it is the fact you need to buy more expensive photo-compatible boards as well as you need a UV source.

I haven't etched in a while just because it is so much nicer (to me) to just have a board fabbed and shipped to my house with double sided traces, solder mask, and ahhhh...silkscreen.



  DIY Guitar Pedal PCB projects!

muddyfox

#8
I used to use those presensitized boards with OVH transparencies waaaay back (it's probably going on 20 years now) when you either used sunlight or a halogen floodlight (plenty of UV in there) like this one


and photoboards and regular copperboards cost about the same here (maybe 10% price difference).

Nowadays I don't even bother, I either buy boards from Madbean or whomever or have them fabbed. Especially with a small child in the house, acids are just way to dangerous to keep around (I don't have a mancave), with itead and seeed and oshpark prices being what they are.

Ettore_M

Quote from: rullywowr on November 24, 2013, 04:02:15 PM
"I don't always etch myself, but when I do...." I am of the old school and when I etch just use some glossy photo paper or blue toner transfer paper with a laser printer.  I know if you don't have a laser printer you can go to staples or any copy shop and you can copy/print your design on the paper of your choosing.

While the photo-resist method comes out great, I think what puts people off from using it is the fact you need to buy more expensive photo-compatible boards as well as you need a UV source.

I haven't etched in a while just because it is so much nicer (to me) to just have a board fabbed and shipped to my house with double sided traces, solder mask, and ahhhh...silkscreen.
Yes, I know! Until now, I always went out to a photocopy shop and had my transfers printed. But it gets tiring to go out every time you want to etch something. I get tired of it.

I don't think it's that expensive, or at least it doesn't seem to me. As for the UV source, you can easily make one yourself. It's always about DIYing, isn't it?  ;)

As for the fabbed boards, I know they are perfect. But for a student like me, getting boards fabbed is still a lot more expensive. But then again, I don't know if I would have boards fabbed for me, because as I said, I got into this, because I love DIYing. So I prefer to do it myself, and have several difficulties in the process, instead of get my boards fabbed.  You know what I mean. ;)

Hector
" I would first try what I call The American Approach, which is simply this: "If X is good, then 2X simply HAS TO BE twice as good."  ;D "
- Culturejam

croquet hoop

Fabbed boards are a whole different thing. Sure, the quality is great, you get double sided PCBs with silkscreen and plated holes, but you have to wait three to four weeks before you get them. Usually, when I receive a batch of boards from OSH park, I've already made a revision of the PCB in Eagle and almost use the PCBs I have with an afterthought, even when they work perfectly  ;D

With toner or photo etching, the gratification is immediate, and if you need something fast (and do not want to use vero or perf), the simple fact that you can create a PCB on the spot beats the fab solution.

davent

#11
I've been etching with presensitized boards for years, toner transfer is too sadomasochistic for my lifestyle. Have only ever used regular flourescent tubes, first few i would stack a bunch of fat books on the kitchen counter to bring the exposure package up to the under-cabinet light fixture. Next up i screwed a scrap piece of plexiglass to the joist above my workbench where flourescent lights are mounted. Now just throw the exposure package up on the plexishelf and expose for ~9min.

A UV box will greatly reduce exposure times but for me it's  just one more thing i'd have to find a place to store other then the couple minutes i need it to expose a board every so not-so-often.



The detail you can get is pretty incredible.



dave
"If you always do what you always did- you always get what you always got." - Unknown

If my photos are missing again... they're hosted by photobucket... and as of 06/2017 being held hostage... to be continued?

Ettore_M

I've seen this picture before somewhere (I guess DIYSB)! ;)
The detail is impressive!  :o
BTW, that's a nice setup! Both for lighting and exposing boards!  ;D

Hector
" I would first try what I call The American Approach, which is simply this: "If X is good, then 2X simply HAS TO BE twice as good."  ;D "
- Culturejam

muddyfox


Ah, the perks of a mancave... I gave up on diy boards because setting all this up and the etching all taking place on the dining room table just didn't sit well with the missus anymore. Not to mention that, living in an apartment, one quickly runs out of storage for "guy crap" as the missus fondly calls it...  ::)

Gledison


As for the fabbed boards, I know they are perfect. But for a student like me, getting boards fabbed is still a lot more expensive. But then again, I don't know if I would have boards fabbed for me, because as I said, I got into this, because I love DIYing. So I prefer to do it myself, and have several difficulties in the process, instead of get my boards fabbed.  You know what I mean. ;)

Hector
[/quote]
hey Hector. im still using the annoying tonetransfer method. in my case, I have no much place for an extra UV lamp.
look, do you add a solder mask on your boards?
cheers
If i fart a lot,  it means that i'm a Gas expert ?