madbeanpedals::forum

Projects => Build Reports => Topic started by: jimmybjj on September 12, 2011, 03:43:31 AM

Title: My "Dirt" box is getting a little rusty :)
Post by: jimmybjj on September 12, 2011, 03:43:31 AM
A build verifying my layout (http://www.madbeanpedals.com/forum/index.php?topic=2683.0). The finish is a combination of etching and powder coating. The finish is more orangey (rusty) looking in natural lighting.


(https://lh6.googleusercontent.com/-uZa0XU7fOQI/Tm181zNBhBI/AAAAAAAAFZM/fA4WbrJBc-c/s640/DSC02809.JPG)
(https://lh5.googleusercontent.com/-LIQB_ljYy5k/Tm182AEDlaI/AAAAAAAAFZU/AQbhMzjxmiA/s400/DSC02810.JPG)
(https://lh6.googleusercontent.com/-GjZb0yipwdk/Tm182HMcoOI/AAAAAAAAFZQ/TS2p0lNjdXk/s400/DSC02808.JPG)
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: nzCdog on September 12, 2011, 04:47:50 AM
Dang thats awesome! Nice layout too... so tell me about the 'Copper Coach'?
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: chromesphere on September 12, 2011, 06:48:57 AM
Thats a pretty convincing rusted look Jimmy...Guts are super clean, looks great!
Paul
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: jkokura on September 12, 2011, 06:58:08 AM
Nice Gutshot there Jim. You're getting good at that.

Jacob
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: cjkbug on September 12, 2011, 07:09:57 AM
I like it. looks like something from Davey Jones locker.
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: Haberdasher on September 12, 2011, 01:44:41 PM
love the finish
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: rullywowr on September 12, 2011, 02:08:32 PM
I love the finish, totally relic'd and distressed!  Groovy!
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: gtr2 on September 12, 2011, 09:40:09 PM
Really nice work!  I love the relic look.

Josh
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: slimtriggers on September 13, 2011, 01:02:58 AM
Man that's awesome!  I've been searching how to simulate rust lately, and you already have it dialed in!  Great work!  8)
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: lincolnic on September 13, 2011, 05:33:12 AM
Rusty on the outside, clean enough to eat off of on the inside.
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: jimmybjj on September 13, 2011, 10:27:18 AM
Thanks for all of the compliments guys :) they are appreciated.


Title: Re: My "Dirt" box is getting a little rusty :)
Post by: k.rock! on September 13, 2011, 01:49:47 PM
Love it!! Man, you did a fantastic job...it looks so good...

-Kaleb
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: bigmufffuzzwizz on September 13, 2011, 07:26:50 PM
That looks soo freakin cool! Even the knob is dirty!! How does it sound though??
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: jimmybjj on September 19, 2011, 12:45:50 AM
Quote from: bigmufffuzzwizz on September 13, 2011, 07:26:50 PM
That looks soo freakin cool! Even the knob is dirty!! How does it sound though??

make a quick clip for you :)

http://www.madbeanpedals.com/forum/index.php?topic=2726.msg22692#msg22692
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: jubal81 on September 19, 2011, 03:25:59 AM
After watching your video, I went on to watch some HAO Rust Driver demos. Of course I haven't heard them in person, but in videoland I gotta say yours flat out dogs the real deal. It's much more focused and clear. The HAO sounds like it can get dull and mushy in places.
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: raulduke on September 19, 2011, 08:36:02 AM
This is a really cool build mate.

How did you get the cool finish?

It looks like you buried it in the garden and left it for a year  :)

The guts are immaculate too....like really immaculate
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: jimmybjj on September 19, 2011, 01:25:30 PM
Quote from: jubal81 on September 19, 2011, 03:25:59 AM
After watching your video, I went on to watch some HAO Rust Driver demos. Of course I haven't heard them in person, but in videoland I gotta say yours flat out dogs the real deal. It's much more focused and clear. The HAO sounds like it can get dull and mushy in places.

Thanks for the greats comments, I really appreciate that :) There are a couple of parts substitutions, and I used a different ic. If there is interest I can open it back up and see what I did. I'm really digging the sound.
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: jimmybjj on September 19, 2011, 01:38:32 PM
Quote from: raulduke on September 19, 2011, 08:36:02 AM
This is a really cool build mate.

How did you get the cool finish?

It looks like you buried it in the garden and left it for a year  :)

The guts are immaculate too....like really immaculate

I'll attemp to explain but I've only done it twice so it's not an exact science yet :) first I create normal etch template for the enclosure with just the name of the pedal. But it is setup like a reverse etch with toner on the letters rather than everywhere else. I use a etchant that works faster than normally needed for this application. This results in the etchant eating through some parts of the toner, creating dimples in the lettering. I then clean the enclosure in prep for powder coating. I use "real rust" from Columbia coatings. I take the enclosure out about half way through curing. I then flat sand the top, this will only sand the letters leaving some shiny parts and dark dimples. I  then use strip of sand paper with acetone and sand various spots. Stick it back in the oven and let it finish curing, and your done.

This is not a definitive method. I'm still learning. Some steps may or may not be needed. You could probably just use a brown powder if you don't have "real rust" powder. The rust powder has orangish flecks in it but most of them "go away" when you start sanding, leaving a mostly brown finish.
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: jubal81 on September 19, 2011, 02:45:28 PM
Quote from: jimmybjj on September 19, 2011, 01:25:30 PM
Quote from: jubal81 on September 19, 2011, 03:25:59 AM
After watching your video, I went on to watch some HAO Rust Driver demos. Of course I haven't heard them in person, but in videoland I gotta say yours flat out dogs the real deal. It's much more focused and clear. The HAO sounds like it can get dull and mushy in places.

Thanks for the greats comments, I really appreciate that :) There are a couple of parts substitutions, and I used a different ic. If there is interest I can open it back up and see what I did. I'm really digging the sound.

I had a pretty good feeling there was an IC swap going on. I've got some OP275s on the way and I'm anxious to see how they compare to the TLEs, especially since they are about half the price.
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: DuctTapeRiot on September 19, 2011, 09:08:52 PM
Quote from: jimmybjj on September 19, 2011, 01:38:32 PM

I'll attemp to explain but I've only done it twice so it's not an exact science yet :) first I create normal etch template for the enclosure with just the name of the pedal. But it is setup like a reverse etch with toner on the letters rather than everywhere else. I use a etchant that works faster than normally needed for this application. This results in the etchant eating through some parts of the toner, creating dimples in the lettering. I then clean the enclosure in prep for powder coating. I use "real rust" from Columbia coatings. I take the enclosure out about half way through curing. I then flat sand the top, this will only sand the letters leaving some shiny parts and dark dimples. I  then use strip of sand paper with acetone and sand various spots. Stick it back in the oven and let it finish curing, and your done.

This is not a definitive method. I'm still learning. Some steps may or may not be needed. You could probably just use a brown powder if you don't have "real rust" powder. The rust powder has orangish flecks in it but most of them "go away" when you start sanding, leaving a mostly brown finish.

This is awesome info, I am starting to feel like i have the painting-waterslide decal-envirotex method figured out and am going to start some etching soon.  Please keep us up to date with any futher info on your technique?
Title: Re: My "Dirt" box is getting a little rusty :)
Post by: jimmybjj on September 30, 2011, 01:15:18 AM
Didn't want to start another build report for the making the same pedal again. This is a fabbed board in a 1590a. Finish is power coated.
(https://lh4.googleusercontent.com/-G_NF-1_eDXY/ToUXciq86fI/AAAAAAAAHKs/brtwmPj3qZk/s400/IMG_0352.JPG)(https://lh6.googleusercontent.com/-pBZuL54C8FA/ToUXh_Ep3xI/AAAAAAAAHK0/ssO7LWsMcFQ/s400/IMG_0351.JPG)

(https://lh6.googleusercontent.com/-nm8ZZYE_2lk/ToUXfo8ysfI/AAAAAAAAHKw/0CmBOktoF40/s640/IMG_0349.JPG)

Title: Re: My "Dirt" box is getting a little rusty :)
Post by: illcom on October 02, 2011, 03:36:24 PM
The rusty on is one of my favorite finish ever.
Nice job.
-Pat